Trend of fogging system

The high-pressure fogging system fully atomizes water molecules through a professional high-pressure pump group, forming a group of extremely fine mist droplets a diameter of 1-15 microns. This precision atomization technology can significantly improve the suspension and diffusion efficiency of the mist. Typically, the operating pressure of the pump to reach 70-120 bar.

The fogging system mainly includes high-pressure pump, mist nozzle, high-pressure pipe, connection fitting, filtration system, electronic control system, etc. This artificial atomization device, simulating natural fog effect, is widely used in garden landscapes, environmental regulation, and industrial reduction.

FD Stainless Steel Fine Mist Nozzle

Model FD is a common high pressure mist nozzle. Its open pressure is 20 bar due to an internal anti-drip valve. This model is without any filter or strainer/screen, so the mini. orifice diameter is 0.2mm only.
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FE Filterable Fine Mist Nozzle

Model FE is a lengthened high pressure mist nozzle. Besides of the anti-drip valve, it still has a filter base. Its mini. orifice diameter is 0.1mm. The 316 stainless steel is available on request.
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FJ SS Impact Pin Mist Nozzle

Model FJ produces extremely fine fog masses, which is especially suitable for spray humidification and making artificial landscapes outdoor. The full stainless steel body is available in various orifice diameter.
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FF Filterable Ceramic Mist Nozzle

Model FF is made of 304 stainless steel, which consists of the body, cap, spray disc, anti-drip valve and filter plug. It has a hexagon body with 1/8" male taper pipe threads. All parts are removable, cleanable and replacement.
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Working principle of fogging system:

High-pressure atomization:: use a high-pressure pump (70-120 bar) to pressurize the water and spray it through the tiny hole of the misting/fogging nozzle;; Produces water mist particles with a diameter of 1-15 microns, which can quickly evaporate and absorb heat.
Auxiliary system:: multi-stage filtration (backwash device) ensures water quality and prevents nozzle clogging;; Intelligent temperature and humidity sensor automatically adjusts the spray frequency.

Core advantages of the fogging system:

Environmental adjustment:: Cooling: local cooling of 3-10°C to alleviate the urban heat island effect;; Humidification and dust removal: adsorb PM2.5, pollen and other particles in the air to reduce dust concentration;; Negative ion generation: 100,000-500,000 negative ions are released per milliliter of air to purify the air.
Landscape and health:: Create a visual effect of clouds and mist to enhance the sense of landscape layering;; Improve breathing comfort and reduce mosquito breeding.
Multifunctional applications:: Commercial/public spaces: glass dome cooling, plaza landscaping;; Industrial scene: workshop dust reduction, humidification, cooling; Agriculture/Gardening: Greenhouse humidity regulation, irrigation assistance.

Technical characteristics of the fogging system:

Environmental adjustment:

When the operating pressure of the fogging system system reaches 70-120 bar, extremely fine micron-sized droplets (3-15 μm) are produced to achieve instantaneous evaporation and cooling, effectively reducing the ambient temperature by 3-8 °C in summer, and its negative ion generation reaches 1000-5000 pieces/cm³, and the PM2.5 adsorption efficiency exceeds 80%. RELAB designs a special slip lock fittings for fogging system, which feature double seals that can resist operating pressures of 1500PSI/105 bar, longer service life, quick connection, and low maintenance costs.

One-nozzle Connector

There is only one nozzle thread hole for the 701 single-jet fitting. Because of their unique internal structure and lock ring design, in the installation process, only need to fix the pipeline horizontally, which can save users 50% installation time.
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Slip Lock Tee

The one-piece body is selected from food-grade 304 stainless steel cast by mold, which is the best choice for the food processing industry. Compared with those split and bonded products, our slip lock tee is thicker and cost-free in material.
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Slip Lock Elbow

The 90° elbow is a one-piece body selected from food-grade 304 stainless steel and cast by mold. Compared with those split and bonded products, our push lock elbow is thicker and cost-free in material selection.
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One-nozzle Off-set End

There is a nozzle threaded hole on the other side, the hole is angled 90° to the pipe connection inlet. It is available in three styles: no-hole, one-nozzle hole and two-nozzle hole.
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Intelligent control:

The fogging system supports the linkage of the Internet of Things, realizes automatic adjustment of spray volume (accuracy ±5%) through temperature and humidity sensors, and ensures the stable operation of the industrial-grade industrial computer equipment system in extreme environments of -20°C~60°C.

Seven core industry application scenarios:

Industry	Typical Use Cases	Benefits
Electronics industry	Chip workshop static electricity elimination	Static electricity accident rate dropped by 90% Restaurants
and hotels	open-air restaurant of Burj Al Arab Dubai cools down	Extend customer stay time by 50%
Tobacco industry	Yunnan tobacco warehouse humidity control	Tobacco leaf mildew rate reduced by 75%
Outdoor sports	Olympic marathon track cooled	Athletes' perceived temperature dropped by 4°C
Garden landscape	Suzhou garden spray landscaping	Tourist satisfaction increased by 35%
Animal husbandry	Inner Mongolia dairy farm ammonia treatment	Respiratory diseases in dairy cows are reduced by 60%
Planting industry	Dutch smart greenhouse strawberry planting	Increased yield by 22% + water saving by 30%

International market development:

Southeast Asian hotspots:: Thailand: Bangkok's commercial complex penetration rate will reach 40% in 2024, with an annual growth rate of 18%;; India: Tata Steel Plant adopts fogging system dust reduction system, reducing dust concentration from 2000 μg/m³ to 150 μg/m³.
East Asia innovation:: South Korea: Samsung Electronics integrates fogging system into a dust-free workshop and obtains LEED platinum certification;; Japan: 80% of water parks are equipped with intelligent spray systems, with energy saving benefits of more than 300 million yen/year.
European expansion:: Netherlands: Wageningen University develops an AI model for agricultural fogging system, with a humidity control error of <3%;; Italy: Ancient Roman ruins are protected by invisible fogging systems, reducing the weathering rate of cultural relics by 60%.
Outbreak in the Middle East:: United Arab Emirates: Deploy photovoltaic-driven fogging system systems in all outdoor venues of the 2025 World Expo;; Saudi Arabia: The coverage rate of fogging systems in NEOM smart city planning will reach 70%.

Future technology trends:

Green integration: photovoltaic + fogging system to achieve energy self-sufficiency on Polish farms;
Nanoscale atomization: Russian laboratory breaks through 3μm fog particle technology, with a dust removal efficiency of 99.2%;
Digital twin: Istanbul Airport in Turkey simulates fogging system dispatch through the metaverse.

Fogging systems, utilizing fine mists for various applications, are experiencing significant growth across multiple sectors. These systems are used for disinfection and sanitization, pest control, agricultural applications, and improving air quality. Key trends include the adoption of automated and smart fogging devices, a shift towards eco-friendly disinfectants, and expansion into new markets like residential and commercial spaces.

If you want to learn our mist nozzles and fittings, please contact us to get a discount.